SOLO PLUS – Peco InspX

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The Solo Plus is the industry’s leading high-speed, contactless X-ray inspection solution for large rigid containers. Designed to mount seamlessly over existing conveyors, it delivers accurate, non-contact inspection at speeds up to 2,000 containers per minute. Utilizing advanced imaging software, it detects foreign materials and packaging defects with precision. With robust remote support, modular design, and full SCADA/cloud integration, The Solo Plus offers unmatched performance, safety, and operational efficiency for high-throughput food, beverage, and packaging lines.

The Solo Plus is the industry’s top performing, highest speed contactless large rigid container inspection solution on the market. The Solo Plus is part of Peco InspX’s family of advanced side view X-ray inspection systems and is specially designed for the inspection of large rigid containers (e.g. metal and composite cans, plastic containers, glass and boxes).

The Solo Plus mounts over the customer’s existing conveyor and therefore offers completely non-contact inspection at linear speeds up to 700 feet (233 meters) or 2,000 containers per minute.

The Solo Plus leverages Peco InspX’s proprietary inspection software to detect a wide range of foreign material and container defects (e.g. knocked down flanges).

Finally, maintenance of the Solo Plus is straightforward and inexpensive. Superior Peco InspX service ensures that you’ll have access to immediate support 24X7 via remote monitoring and convenient local service when you need it.

FEATURES

  1. Streamlined Installation – Industrial design allows for tool-less line installation over your conveyor, providing contactless inspection in a compact footprint
  2. Modular Design – All subsystems have been designed with the maximum system availability, redundancy, and fault tolerance in mind
  3. Real-Time Remote Support – Integrated wireless connectivity allows for secure remote support 24/7 globally. Peco InspX can resolve over 95% of customer issues with our powerful remote diagnostics software
  4. Robust IT Security – Fully integrated end-to-end IT security offerings ensure your networks aren’t vulnerable and defended from any outside threats. Optional IoT module allows for seamless SCADA integration
  5. Advanced X-ray Tube/Detector Design – High contrast X-ray tube with independent power supply allows for lowest cost of ownership. Detector hardened against wear to maximize the component lifetime
  6. Radiation Safety – Designed to meet or exceed standards set in U.S. federal specification 21 CFR 1020.40 for X-ray Device and Radiological Health Standards, and are certified to comply with European EMC directives, CE, UL, CSA, and the FDA

TYPICAL APPLICATIONS

  • Large Cans
  • Plastic Jugs and Pails
  • Large Boxed Foods
  • Glass Jars & Jugs

TECHNICAL INFORMATION

Feature Specification
Architecture Side view X-ray system
Conveyor No internal conveyor. Mounts over customer’s existing conveyor. No transfer points or product contact
X-ray Tube Configuration High contrast X-ray tube – single beam
Aperture Size Width: 12 in (300 mm), Height: 18 in (457 mm)
Environment Standard: IP 66 / NEMA 4X; Optional: IP 69K, Passivation
Line Speed Up to 700 ft/min (213 m/min)
Input Voltage 120 or 240 VAC options available
Air Supply 80 psi @ 5 cfm (for ejection only)
Ambient Temperature 33°F – 113°F (1°C – 45°C)
Air Conditioning Optional
Diode Size Configurable to 0.8 mm, 0.4 mm, and 0.2 mm
Container Ejection Full range of high-speed ejection and diversion options available
Dimensions (LxDxH) 81 x 44 x 72 in (2,058 x 1,115 x 1,840 mm)
Safety Rating Redundant – Category 4, Performance Level E
Computer Solid-state industrial PC with Windows 10 and integrated AV
Connectivity Integrated WiFi, Ethernet, or Cellular Connection
Supported SCADA Systems Ignition, Wonderware, FactoryTalk, Kepware, and other OPC-UA compliant systems
Supported Cloud Platforms Azure IoT Hub, AWS, and Google Cloud via MQTT
Operator Interface 20″ wide touchscreen
Construction Standard: 304 Stainless Steel; Optional: 316L / Passivated

OPTIONS

Industrial IoT Capabilities

Peco InspX offers industry leading plant connectivity and remote control including:

  • SCADA integration via OPC-UA protocol into Ignition, Wonderware, FactoryTalk, Kepware and all other popular integrated software platforms
  • Native support for Azure, AWS, and Google Cloud via MQTT
  • Real time system and performance monitoring of each machine
  • Insight into operational performance bottlenecks
  • Automatic archiving and classification of reject images
    Optional archiving of all inspection images

Reject Management Package

Reject Management Package include secure options:

  • Lockable reject bin to ensure authorized access to rejected packages
  • Sensors to ensure positive confirmation on expected rejects -Sensors to alert on “bin full” condition
  • Air pressure sensor to alert for any out-of-range air supply problems
  • Optional software-controlled lock for user configurable access

Filler Valve Monitoring

The addition of the filler valve monitoring package can extend capabilities to track the performance of each valve in the filler and report out detailed statistics on its performance and help plan maintenance and downtime. The package supports both beverage and food fillers

Filler/Seamer Sampling

With the automated filler/seamer sampling option, provides fully automated sampling at programmed intervals. The system also supports on-demand sampling

Simultaneous Underfill and Overfill Monitoring

With the addition of a Peco InspX FillTrac, the system can simultaneously measure underfill and overfill levels

Cocked/Missing Cap Detection

The cocked/missing cap sensor for plastic closures is an inexpensive way to ensure that containers are properly capped

Full Assortment of Ejection Options

Peco InspX designs and manufactures a wide range of high-performance ejectors and diverters to include single solonoid, multiple solonoid, swing arm, lift gate, drop gate, air blast, flexible rail, guided path, and heavy-duty options

Track and Trace Capabilities

In collaboration with industry-leading industrial package printers, Peco InspX offers an end-to-end package tracing system that prints on the inspected container the status (good or bad) of every package to ensure packages are auditable to their inspection results and X-ray image

Missing Foil Detection

The missing foil sensor verifies the presence of foil seals under caps

Sanitary Design

Can be equipped with an IP69K enclosure for high pressure wash down environments

RFID Access Control

Support automatic system authentication using customer ID badges. Supports a wide range of standard access protocol frequencies

Remote Operator Console

The remote operator console provides complete system monitoring and control up to 6 meters from the system inspection assembly

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PRODUCT VIEWED

SOLO PLUS – Peco InspX

The Solo Plus is the industry’s leading high-speed, contactless X-ray inspection solution for large rigid containers. Designed to mount seamlessly over existing conveyors, it delivers accurate, non-contact inspection at speeds up to 2,000 containers per minute. Utilizing advanced imaging software, it detects foreign materials and packaging defects with precision. With robust remote support, modular design, and full SCADA/cloud integration, The Solo Plus offers unmatched performance, safety, and operational efficiency for high-throughput food, beverage, and packaging lines.